Facility layout design of bag and apparel factory with systematic layout planning and computerized relative allocation of facilities technique method

Alvin Noor Fitrian, Dwi Lestari

Abstract


The high market attractiveness index and competitive position made Dewi Media Lestari invest in building a new factory. The factory specifically is used to produce convection products and apparel. Development is carried out using a systematic layout planning and computerized relative allocation of facilities technique. The objective of this research is to obtain an ideal layout that can minimize the distance between departments. As a result, there are nine departments with a total area of 385 m2 consisting of 18 m2loading dock department, 36 m2 raw material department, 86 m2cutting department, 42 m2 branding department, 21 m2 screen printing department, 105 m2 sewing department, 28 m2 finishing department, 28 m2 packing department, and 21 m2 warehouse department. Material handling costs for the initial layout produced using the systematic layout planning method are IDR 29,808.95 per day. After adjusting with Computerized Relative Facility Allocation Technique, the most ideal final layout was produced with minimal material handling costs of IDR 24,411.40 per day.

Keywords


Facility layout design; Bag and apparel factory; Computerized relative allocation of facility technique

Full Text:

PDF

References


L. Al-Hakim and S. Hassan, “Critical success factors for information quality and business process reengineering project success: Evidence from the Australian manufacturing industry,” Int. J. Reason. Intell. Syst., vol. 8, no. 1–2, pp. 22–31, 2016.

M. Martinsuo and C. Killen, “Value management in project portfolios: identifying and assessing strategic value,” Proj. Manag. J., vol. 45, no. 5, pp. 56–70, 2014.

A. König and M. Schulte, “International Business Development: Theories, Strategies and Methods for the Modern World,” Springer, 2019.

Nuryakin, “Competitive Advantage and Product Innovation: Key Success of Batik SMEs Marketing Performance in Indonesia,” Acad. Strateg. Manag. J., vol. 17, no. 2, 2018.

A. Orue, A. Lizarralde, I. Amorrortu, and U. Apaolaza, “Theory of Constraints Case Study in the Make-to-Order Environment,” J. Ind. Eng. Manag., vol. 14, no. 1, pp. 72–85, 2021.

T. Sutrisno, “Kerja Fisik Terhadap Produktivitas Kerja Karyawan Bagian Produksi (Studi pada PT. Unilever Indonesia, Tbk TBB Factory).,” Sekolah Tinggi Ilmu Ekonomi Pelita Bangsa, 2017.

K. D. Timmerhaus and M. S. Peters, Plant Design and Economics for Chemical Engineers, 5th ed. New York: Mc Graw Hill Co, Inc., 2004.

A. Moatari-Kazerouni, Y. Chinniah, and B. Agard, “Integrating occupational health and safety in facility layout planning, part I: methodology,” Int. J. Prod. Res., vol. 53, no. 11, pp. 3243–3259, Jun. 2015, doi: 10.1080/00207543.2014.970712.

A. Pascagama, R. B. Prakasa, S. Maulida, T. Nabila Assahda, T. Gunung Tua, and W. A. Jauhari, “Perancangan Tata Letak Fasilitas Menggunakan Metode SLP (Systematic Layout Planning) pada UMKM Roti Shendy,” J. Semin. dan Konf. Nas. IDEC 2022, vol. 1, pp. 15.1-15.11, 2022.

I. Pratiwi, E. Muslimah, and A. W. Aqil, “Perancangan Tata Letak Fasilitas di Industri Tahu Menggunakan Blocplan,” J. Ilm. Tek. Ind., vol. 11, no. 2, pp. 102–112, 2012, doi: 10.20961/performa.17.2.29664.

Casban and Nelfiyanti, “Analisis Tata Letak Fasilitas Produksi Dengan Metode FTC Dan ARC Untuk Mengurangi Biaya Material Handling,” J. Penelit. dan Apl. Sist. dan Tek. Ind., vol. 13, no. 3, pp. 262–274, 2019.

M. Singh, “Innovative Practices in facility layout planning,” Int. J. Mark. Financ. Serv. Manag. Res., vol. 1, no. 2277 3622, 2012.

J. J. R. M. R. Bobby John, “Analysis and optimization of plant layout using relative allocation of facilities technique,” Int. J. Emerg. Technol. Adv. Eng., vol. 3, pp. 2250–2459, 2013.

Muslim, Dede, and A. Ilmaniati, “Usulan Perbaikan Tata Letak Fasilitas Terhadap Optimalisasi Jarak dan Ongkos Material Handling dengan Pendekatan Systematic Layout Planning (SLP) di PT Transplant Indonesia,” J. media Tek. dan Syst. Ind., vol. 2, no. 1, pp. 45–52, 2018.

R. Muther, Systematic Layout Planning. New York: University Of Louishville, 1974.

Kulsum and D. Tola, “Relayout Workshop Produksi dengan Menggunakan Metode CRAFT,” J. Ind. Serv., vol. 5, no. 1, 2019.

P. P. M. Virendra Patil, “Case study of improvement algorithm of layout design using Craft algorithm,” Int. J. Eng. Technol. Sci. Res., vol. 4, no. 2394–3386, 2017.

T. Baladraf, N. S. Salsabila, D. Harisah, and T. Sudarmono, “Evaluasi Dan Perencanaan Tata Letak Fasilitas Produksi Menggunakan Metode Analisis CRAFT (Studi Kasus Pabrik Pembuatan Bakso Jalan Brenggolo Kediri),” Rekayasa Ind., vol. 3, no. 1, 2021.

I. W. R. Taifa and T. N. Vhora, “Cycle time reduction for productivity improvement in the manufacturing industry,” J. Ind. Eng. Manag. Stud., vol. 6, no. 2, pp. 147–164, 2019.

T. Rachman, J. A. Utara, T. Tomang-Kebon, and J. Jakarta, “Penggunaan Metode Work Sampling Untuk Menghitung Waktu Baku Dan Kapasitas Produksi Karungan Soap Chip Di Pt. Sa,” SA J. InovisiTM, vol. 9, no. 1, p. 48, 2013.

S. Wignjosoebroto, Ergonomi, Studi Gerak Dan Waktu. Teknik Analisis Untuk Peningkatan Produktivitas kerja, 1st ed. Jakarta: PT Guna Widya, 1995.

R. Sule, Manufacturing Facilities: Location, Planning, and Design Third Edition. America: CRC Press, 2008.

M. E. Setiawan, R. S. Khodijah, and R. G. Ramadhan, “Analisis Usulan Perancangan Tata Letak Pabrik Di Cv. Atham Toys,” J. Ilm. Tek. Ind., vol. 7, no. 3, pp. 181–190, 2020, doi: 10.24912/jitiuntar.v7i3.6339.

A. N. Fitrian and S. N. Qamariyah, “Penentuan Jumlah Mesin Pabrik Tas Menggunakan Routing Sheet dan Multi Product Process Chart,” in Seminar Nasional Teknik Industri Universitas Gadjah Mada, 2021, no. September, pp. 1–5.

G. A. Sanjaya, “Perancangan Ulang Tata Letak Fasilitas Produksi Percetakan Menggunakan Metode Systematic Layout Planning dan Simulasi Arena (Studi Kasus: Percetakan CMB),” 2022.

A. Jamalludin and H. R. Fauzi, “Metode Activity Relationship Chart (Arc) Untuk Analisis Perancangan Tata Letak Fasilitas Pada Bengkel Nusantara Depok,” Bull. Appl. Ind. Eng. Theory, vol. 1, no. 2, pp. 20–22, 2020.

M. Safik and P. E. D. K. Wati, “Perancangan Ulang Alat Angkut Guna Menurunkan Ongkos Material Handling,” Semin. dan Konverensi Nas. IDEC 2022, pp. 1–9, 2022.

I. S. Mardikaningsih, N. N. Fadhilah, and C. A. Widianto, “Analisis Kelayakan Investasi Pengadaan Alat Angkut Material untuk Meminimalkan Biaya Logistik (Studi Kasus: PT. Tiki Cabang Solo),” PERFORMA Media Ilm. Tek. Ind., vol. 15, no. 1, pp. 10–16, 2016, doi: 10.20961/performa.15.1.13738.

Suseno and R. Fitri, “Analisis Perancangan Ulang Tata Letak Fasilitas Produksi Dengan Menggunakan Metode Systematic Layout Planning (SLP) di PT Adi Satria Abadi,” J. Cakrawala Ilm., vol. 1, no. 6, pp. 1261–1272, 2022.

D. L. Hafsa, “Perancangan Tata Letak Fasilitas Untuk Meminimumkan Ongkos Material Handling (OMH) di Peternakan Ayam Broiler Sistem Semi Close House Menggunakan Metode CRAFT (Computerized Relative Allocation of Facilities Technique),” 2022.




DOI: https://doi.org/10.31315/opsi.v17i1.11343

Refbacks

  • There are currently no refbacks.


Bookmark and Share


Sekretariat :
Jurusan Teknik Industri
FTI UPN "Veteran" Yogyakarta
d.a Jalan Babarsari 2 Tambakbayan Yogyakarta 55281
Telp. (0274) 486256
Website http://jurnal.upnyk.ac.id/index.php/opsi
email : [email protected]

 

indexed by:

 
 
 


Lisensi Creative Commons
This work is Licensed Under a Creative Commons Attribution 4.0 International license.

View My Stats